JOG 90 Oversized Variator Pulley Set

Longer belt travel. Smoother shift curve. Better heat control.

This Oversize Variator Kit for Yamaha JOG 90 pairs a 100 mm drive pulley (14° face) with a matched ramp plate and an oversize 100 mm cooling fan. The larger working diameter increases effective belt travel for a wider ratio range, while the face geometry supports a predictable shift and steady mid-range. The aluminum fan helps move more air through the CVT compartment to keep performance consistent in stop-and-go riding.

Highlights

  • 100 mm Oversize Pulley — Extends belt climb for broader ratio coverage and cleaner launches.

  • 14° Face Geometry — Aims for linear, repeatable shifting with stable belt contact.

  • 100 mm Cooling Fan — Improves airflow through the cover to help manage heat and glazing.

  • OEM-Fit InterfacesID 21 mm bore and ramp plate profile align with stock hardware.

  • Tuning-Friendly — Works with common roller weights and belts to target your preferred RPM band.

Product Specifications
Pulley OD / ID: 100 mm / 21 mm
Pulley Face Angle: 14°
Fan OD: 100 mm
Total Kit Weight: 405 g
Type: Oversize Variator Pulley + Ramp Plate + Cooling Fan
Fitment: Yamaha JOG 90
Package Includes: Oversize Drive Pulley ×1, Ramp Plate ×1, Oversize Fan ×1

Installation Notes

  • Verify cover clearance for the 100 mm pulley/fan and confirm belt width/length compatibility.

  • Start with current roller weights; adjust in ±0.5–1.0 g steps to hit target RPM.

  • Keep pulley faces clean and dry; follow service manual for ramp plate lubrication guidelines (do not grease belt contact areas).

  • Torque the variator nut to spec; hand-rotate to confirm no rubbing, then road-test and inspect belt climb marks.

Power You Can Trust.